ZAVA MARINE

Marine Chemical Discharge Hose

About product

A marine chemical discharge hose is a type of transfer hose specifically designed to handle a wide range of chemical products, including acids, alkalis, and alcohols. It is constructed with materials that offer resistance to various chemicals, making it suitable for demanding applications.

The chemical hose is designed to be flexible and lightweight, allowing for easy handling and maneuverability. Its softwall construction provides flexibility without sacrificing strength, enabling it to withstand the pressures associated with chemical discharge.

  • Transfer of chemicals between ships and shore facilities, ensuring safe and efficient unloading/loading.
  • Discharging chemicals on offshore platforms and rigs, withstanding harsh environments.
  • Management of ballast water, facilitating the discharge of treated water to prevent environmental contamination.

Additional information

Material

Ethylene Propylene Rubber

Temperature Range

40C (40°F) to +100°C (+212° F)

Product Detail

Chemical Discharge Hose Applications

The marine chemical discharge hose is commonly used in various applications where the safe and efficient transfer of chemicals is required. Some of the specific applications include:

  • Ship-to-Shore Transfer: The chemical discharge hose can be used as a transfer hose to transfer chemicals, such as acids or alkalis, between ships and shore facilities. It enables the safe and efficient unloading or loading of chemicals onto vessels, ensuring proper containment and minimizing the risk of spills or environmental contamination.
  • Offshore Platforms and Rigs: The transfer hose for chemical products is employed in offshore operations, including oil and gas platforms or drilling rigs. It facilitates the discharge of chemicals used in various processes, such as drilling mud, production fluids, or chemical treatments. The hose’s chemical resistance and durability are crucial in withstanding the harsh offshore environment.
  • Ballast Water Management: Ballast water is essential for maintaining the stability of ships. However, it can carry invasive species that may harm marine ecosystems. The marine chemical hose is used in ballast water management systems to discharge treated ballast water, ensuring compliance with environmental regulations and preventing the spread of harmful organisms.
  • Tank Cleaning: Ships often require thorough cleaning of tanks and compartments to remove residues and prepare for cargo changes. The marine chemical discharge hose assists in the discharge of cleaning solutions, solvents, or detergents used in tank cleaning operations, ensuring effective cleaning and preventing cross-contamination.
  • Bilge Water Discharge: The chemical hose is utilized in the discharge of bilge water, which accumulates in the lower parts of ships and contains a mixture of water, oil, and other pollutants. It helps transfer the bilge water to appropriate treatment or disposal facilities, facilitating compliance with environmental regulations.
  • Chemical Spill Response: In the event of a chemical spill or emergency, the marine chemical discharge hose can be deployed to contain and control the spill. It enables the transfer of chemicals for proper containment, cleanup, or disposal, minimizing the impact on marine ecosystems.

Transfer Hose Construction – Marine Chemical Hose

  • Tube: The innermost layer of the transfer hose is made of black, smooth EPR (Ethylene Propylene Rubber) rubber compound. EPR rubber offers excellent resistance to a wide range of chemicals, including acids, alkalis, and alcohols. The smooth surface of the tube allows for efficient flow of the chemical products while minimizing friction and pressure drop.
  • Reinforcement: The hose is reinforced with high-strength synthetic cord materials. These reinforcement layers, typically made of textile or synthetic fibers, provide the hose with structural integrity, strength, and pressure resistance. The reinforcement helps the hose withstand the forces exerted during chemical discharge operations and prevents the hose from collapsing or bursting under high-pressure conditions.
  • Cover: The outer layer of the chemical hose is made of black, smooth EPR rubber compound with a wrapped finish. This cover protects the hose from external factors such as weathering, ozone, and chemical exposure. The EPR rubber compound used in the cover provides excellent resistance to these elements, ensuring the long-term durability and performance of the hose.

Marine Chemical Discharge Hose Parameter

Inner Diameter

Outside Diameter

Working Pressure

Burst Pressure

Weight

mm

inch

mm

inch

bar

psi

bar

psi

kg/m

ls/ft

10

3/8

19

3/4

10

150

40

600

0.22

0.14

13

1/2

24.5

15/16

10

150

40

600

0.37

0.25

15

19/32

25

1

10

150

40

600

0.35

0.24

19

3/4

29

1-9/64

10

150

40

600

0.42

0.28

20

25/32

29

1-9/64

10

150

40

600

0.38

0.25

25

1

35

1-3/8

10

150

40

600

0.53

0.35

30

1-3/16

42

1-5/8

10

150

40

600

0.70

0.47

32

1-1/4

42

1-21/32

10

150

40

600

0.60

0.41

38

1-1/2

52

2-3/64

10

150

40

600

1.08

0.73

51

2

64

2-17/32

10

150

40

600

1.30

0.87

70

2-3/4

86

3-25/64

10

150

40

600

2.08

1.40

76

3

92

3-5/8

10

150

40

600

2.26

1.52

102

4

121

4-49/64

10

150

40

600

3.63

2.44

 

Know Who We Are

About our company

Zava Marine Corporation is a leading supplier of marine parts and components. With a strong focus on quality and customer satisfaction, we specialize in providing a comprehensive range of high-quality marine equipment and accessories. Our products include deck equipment, ship accessories, and various other essential components needed for smooth maritime operations.

With a global presence, we serve a diverse customer base, including shipbuilders, shipowners, offshore operators, and marine equipment distributors. We are committed to providing exceptional service and tailored solutions to meet our customers’ unique needs.

FAQ

Zava Marine offers a comprehensive range of certifications for marine parts in accordance with international standards and regulations. These certifications include those provided by renowned marine classification societies such as Lloyd’s Register (LR), Bureau Veritas (BV), China Classification Society (CCS), Registro Italiano Navale (RINA), American Bureau of Shipping (ABS), Nippon Kaiji Kyokai (NK), and Det Norske Veritas – Germanischer Lloyd (DNV-GL). By collaborating with these esteemed societies, Zava Marine ensures that our certified marine parts meet the highest standards of safety, quality, and performance, instilling confidence in our reliability and compliance within the maritime industry.

The warranty provided by Zava Marine covers defects in materials and workmanship for a period of two years from the date of purchase. During this warranty period, if any marine parts purchased from Zava Marine exhibit issues or failures resulting from manufacturing defects or faulty materials, Zava Marine will take responsibility for repair or replacement of the affected parts. 

Zava Marine has recently opened new molds for European and North American clients, utilizing materials such as metal, ABS, PVC, and more. These successful mold opening projects allow us to provide customized marine parts and components that meet the specific requirements of our clients in these regions.

Typically, Zava Marine can ship samples within 7 days once the product drawing has been mutually confirmed by both parties. This efficient process ensures that customers can receive samples promptly, allowing them to assess the quality and suitability of the products.

Zava Marine frequently utilizes a wide range of materials in our projects. These materials include aluminum, stainless steel, carbon steel, copper, plastics, titanium, and PEEK (Polyether Ether Ketone). Each material offers unique properties and characteristics suitable for various marine applications. 

Yes, we provide customization services for marine parts. We understand that every project and application may have unique requirements, and we are committed to delivering tailored solutions. By collaborating closely with our clients, we can adapt our products to specific specifications, ensuring optimal fit, performance, and compatibility. Whether it’s modifying existing designs or creating entirely new parts, our customization services cater to the diverse needs of the maritime industry.

Absolutely! We offer product design and development services to support our clients’ needs. Our experienced team of engineers and designers can collaborate with clients from concept development to final product realization. By leveraging our expertise in marine engineering and design, we can provide valuable insights and innovative solutions. Whether it’s optimizing existing designs or creating entirely new products, we are equipped to assist clients in bringing their ideas to life efficiently and effectively.

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