Rubber Bulk Material Handling Hose

About product

In marine applications, ruber bulk material handling hoses also find utility for various purposes. These hoses are designed to handle abrasive materials, including but not limited to, sand, gravel, and mud in marine environments. They are commonly used for dredging operations, offshore mining, and transporting materials such as sediment, slurry, and other bulk substances in marine settings. These hoses are engineered to withstand the demanding conditions of marine environments, ensuring efficient and reliable transfer of materials.

  • Conveys abrasive materials efficiently while resisting wear.
  • Maintains structural integrity with multiple plies of high-strength tire cord reinforcement.
  • Prevents collapse under suction or high-pressure conditions with steel wire helix reinforcement.
  • Protects against weathering and environmental factors with a synthetic rubber cover.
  • Ensures secure and leak-free connections with metal flange joints.
  • Anti-static properties prevent static electricity buildup and discharge.
  • Specifically designed for marine applications, including offshore mining and ash discharge processes.

Additional information

Diameter

25mm-1200mm

Working Pressure

1-20 bar

Length

1-10m/customized

Product Detail

Rubber Bulk Material Handling Hose Construction

Rubber bulk material handling hoses are constructed with several key components that enable them to withstand the demanding conditions of abrasive applications. The typical construction of such hoses includes:

  • Abrasion-resistant inner tube: The inner tube of the hose is specifically designed to resist abrasion from the materials being conveyed. This inner tube ensures smooth and efficient flow while protecting the hose from wear.
  • Multiple plies of high-strength tire cord: These hoses feature multiple layers of high-strength tire cord reinforcement. The tire cord provides excellent tensile strength and helps to maintain the structural integrity of the hose.
  • Steel wire helix reinforcement: A steel wire helix is incorporated into the hose construction to provide additional reinforcement and prevent the hose from collapsing under suction or during high-pressure applications.
  • Synthetic rubber cover: The hose is equipped with a synthetic rubber cover layer that offers protection against weathering, abrasion, ozone, and other environmental factors. The cover enhances the durability and longevity of the hose.
  • Metal flange joints: Metal flange joints are used to provide secure connections between the hose and the equipment or piping system. These joints ensure reliable and leak-free operation during material handling operations.

Additionally, the rubber compound used in the construction of these hoses is formulated to provide excellent resistance to weathering, abrasion, and ozone. Importantly, it is designed to be anti-static, reducing the risk of static electricity buildup and discharge.

Rubber Bulk Material Handling Hose In Marine Applications

In marine applications, rubber bulk material handling hoses are extensively used in offshore mining and ash discharge operations. These hoses are carefully engineered to withstand the harsh conditions encountered in marine environments.

In offshore mining, these hoses are crucial for the extraction and transportation of materials such as ore, sediment, and gravel from underwater mining sites. The hoses’ abrasion-resistant inner tubes and high-strength tire cord reinforcement enable them to withstand the abrasive nature of the materials being handled. They effectively prevent wear and damage, ensuring smooth material flow during offshore mining operations.

Additionally, rubber bulk material handling hoses are employed in ash discharge processes, particularly in power plants and industrial facilities. These hoses are designed to handle the transportation of ash, including fly ash and bottom ash, from the combustion process. They are engineered with reinforced layers and sturdy construction to handle the abrasive nature and high temperatures associated with ash discharge.

The hoses’ synthetic rubber covers provide excellent resistance to weathering, ozone, and other environmental factors commonly encountered in marine applications. Furthermore, their anti-static properties help prevent the buildup of static electricity, ensuring safe handling and discharge of materials.

 

Know Who We Are

About our company

Zava Marine Corporation is a leading supplier of marine parts and components. With a strong focus on quality and customer satisfaction, we specialize in providing a comprehensive range of high-quality marine equipment and accessories. Our products include deck equipment, ship accessories, and various other essential components needed for smooth maritime operations.

With a global presence, we serve a diverse customer base, including shipbuilders, shipowners, offshore operators, and marine equipment distributors. We are committed to providing exceptional service and tailored solutions to meet our customers’ unique needs.

FAQ

Zava Marine offers a comprehensive range of certifications for marine parts in accordance with international standards and regulations. These certifications include those provided by renowned marine classification societies such as Lloyd’s Register (LR), Bureau Veritas (BV), China Classification Society (CCS), Registro Italiano Navale (RINA), American Bureau of Shipping (ABS), Nippon Kaiji Kyokai (NK), and Det Norske Veritas – Germanischer Lloyd (DNV-GL). By collaborating with these esteemed societies, Zava Marine ensures that our certified marine parts meet the highest standards of safety, quality, and performance, instilling confidence in our reliability and compliance within the maritime industry.

The warranty provided by Zava Marine covers defects in materials and workmanship for a period of two years from the date of purchase. During this warranty period, if any marine parts purchased from Zava Marine exhibit issues or failures resulting from manufacturing defects or faulty materials, Zava Marine will take responsibility for repair or replacement of the affected parts. 

Zava Marine has recently opened new molds for European and North American clients, utilizing materials such as metal, ABS, PVC, and more. These successful mold opening projects allow us to provide customized marine parts and components that meet the specific requirements of our clients in these regions.

Typically, Zava Marine can ship samples within 7 days once the product drawing has been mutually confirmed by both parties. This efficient process ensures that customers can receive samples promptly, allowing them to assess the quality and suitability of the products.

Zava Marine frequently utilizes a wide range of materials in our projects. These materials include aluminum, stainless steel, carbon steel, copper, plastics, titanium, and PEEK (Polyether Ether Ketone). Each material offers unique properties and characteristics suitable for various marine applications. 

Yes, we provide customization services for marine parts. We understand that every project and application may have unique requirements, and we are committed to delivering tailored solutions. By collaborating closely with our clients, we can adapt our products to specific specifications, ensuring optimal fit, performance, and compatibility. Whether it’s modifying existing designs or creating entirely new parts, our customization services cater to the diverse needs of the maritime industry.

Absolutely! We offer product design and development services to support our clients’ needs. Our experienced team of engineers and designers can collaborate with clients from concept development to final product realization. By leveraging our expertise in marine engineering and design, we can provide valuable insights and innovative solutions. Whether it’s optimizing existing designs or creating entirely new products, we are equipped to assist clients in bringing their ideas to life efficiently and effectively.

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