Marine Grade Galvanized Wire Rope

Category

About product

Galvanized wire rope is a type of steel wire rope that has undergone a galvanization process, specifically designed for marine environments. As a coated steel rope, coating the rope with a layer of zinc enhances its corrosion resistance and extends its lifespan in harsh marine conditions.

  • Provides corrosion resistance in marine and corrosive environments.
  • Maintains strength and load-bearing capacity.
  • Offers a cost-effective solution for users.
  • Different galvanization options available.
  • Hot-dip galvanized wire rope has a slightly black appearance, while electrogalvanized wire rope has a brighter zinc color.

Additional information

Type

coated wire rope

Diameter

8-120mm

Standard

AISI

Product Detail

Galvanized Wire Rope – Marine Coated Steel Rope

Galvanized wire rope is available in two categories: cold galvanized wire rope and hot galvanized wire rope. The key difference between the two coated steel ropes lies in the galvanization process. Hot-dip galvanizing involves a physical thermal diffusion process where a coating is formed, starting with an iron-zinc compound and subsequently generating a pure zinc layer on the surface. The maximum zinc content in hot-dip galvanizing is 593g/m2. However, hot-dip galvanizing can reduce the mechanical properties of the steel wire. For applications requiring high strength and corrosion resistance, electric galvanized steel wire twisting is used instead.

Hot-dip galvanizing immerses the steel wire in molten zinc at temperatures of 450-480 degrees Celsius. It has become the preferred choice for the steel wire rope users due to its cost-effectiveness. The steel wire in hot-dip galvanized steel wire rope undergoes physical thermal diffusion, forming an iron-zinc compound and generating a pure zinc layer on the surface. The maximum zinc content in hot-dip galvanized steel wire rope is 593g/m2.

Galvanized Wire Rope: Hot-dip vs. Cold Galvanization

The essential difference between hot-dip galvanized steel wire rope and cold galvanized steel wire rope is the superior zinc layer in hot-dip galvanizing due to the presence of a zinc-iron alloy layer. The surface of hot-dip steel wire rope appears slightly black due to the presence of the hot-plated zinc-iron alloy. Electrogalvanizing, on the other hand, does not undergo a chemical reaction, resulting in a natural, brighter zinc color. Typically, hot-dip galvanizing provides a thicker zinc layer and better corrosion resistance compared to electrogalvanizing, unless the zinc layer in cold galvanizing reaches a similar thickness.

Wire Rope Construction – Galvanized Wire Rope

marine grade galvanized wire rope

  • 6X25Fi+FC: The 6X25Fi+FC coated steel rope consists of six strands with 25 individual wires in each strand, incorporating a fiber core (FC). It offers good flexibility and is suitable for general marine applications.
  • 6X26WS+FC: Similar to the 6X25Fi+FC structure, this fiber core wire rope configuration includes six strands with 26 wires in each strand, it provides improved breaking strength and flexibility.
  • 6X29Fi+FC: The fiber core wire rope comprises six strands with 29 individual wires in each strand, it offers enhanced strength and flexibility, making it suitable for demanding marine applications.
  • 6X31WS+FC: With six strands and 31 wires in each strand, along with a fiber core (FC), this wire rope construction provides even higher breaking strength and improved resistance to abrasion and fatigue.
  • 6X36WS+FC: 6X36WS fiber core wire rope configuration consists of six strands and 36 wires in each strand, it shows excellent breaking strength and flexibility, making it suitable for heavy lifting and rigging applications.
  • 6X41WS+FC: With six strands and 41 wires in each strand, along with a fiber core (FC), this galvanized wire rope construction provides exceptional strength and durability. It is commonly used for demanding marine lifting operations.
  • 6X25Fi+IWR: This structure is similar to 6X25Fi+FC but includes an independent wire rope core (IWR) instead of a fiber core. The IWR provides additional strength and stability, making it suitable for heavy-duty marine applications.
  • 6X26WS+IWR: Similar to 6X26WS+FC, the steel wire rope configuration incorporates an independent wire rope core (IWR) for increased strength and load-bearing capabilities.
  • 6X29Fi+IWR: This structure combines six strands with 29 wires in each strand and an independent wire rope core (IWR) for enhanced strength and stability in challenging marine conditions.
  • 6X31WS+IWR: With six strands and 31 wires in each strand, along with an independent wire rope core (IWR), this coated steel rope offers excellent breaking strength and resistance to abrasion and fatigue.
  • 6X36WS+IWR: This wire rope configuration includes six strands and 36 wires in each strand, along with an independent wire rope core (IWR). It provides exceptional strength, flexibility, and durability for heavy lifting and rigging tasks in marine environments.
  • 6X41WS+IWR: With six strands and 41 wires in each strand, along with an independent wire rope core (IWR), this type of coated steel rope has maximum strength, and is specially designed for marine lifting applications.

Wire Rope Size Chart – Galvanized Wire Rope

  • For information about galvanized wire rope in different diameters, please reach out to us. Contact us for details and specifications.
Nominal DiameterApprox.WeightMinimum Breaking Load Of Wire Rope/KN
mmkg/100m1670Mpa1770Mpa1870Mpa1960Mpa
DFCIWRFCIWRFCIWRFCIWRFCIWR
824.326.835.338.037.440.339.542.641.444.7
1254.760.279.485.684.190.788.995.993.1100
18123135179193189204200216210226
24219241317342336363355383373402
32389428564609598645632682662715
406086698829519351010987107010301120
4887696312701370135014501420153014901610
541110122016101730170018401800194018902030
621460161021202290225024202370256024902680
742080229030203260320034503380365035403820
852750302039804300422045504460481046705040
1003800418055105950584063006170666064706980
1104600506066707190707076207470806078308440
12054706020794085608410907088909590931010000
Know Who We Are

About our company

Zava Marine Corporation is a leading supplier of marine parts and components. With a strong focus on quality and customer satisfaction, we specialize in providing a comprehensive range of high-quality marine equipment and accessories. Our products include deck equipment, ship accessories, and various other essential components needed for smooth maritime operations.

With a global presence, we serve a diverse customer base, including shipbuilders, shipowners, offshore operators, and marine equipment distributors. We are committed to providing exceptional service and tailored solutions to meet our customers’ unique needs.

FAQ

Zava Marine offers a comprehensive range of certifications for marine parts in accordance with international standards and regulations. These certifications include those provided by renowned marine classification societies such as Lloyd’s Register (LR), Bureau Veritas (BV), China Classification Society (CCS), Registro Italiano Navale (RINA), American Bureau of Shipping (ABS), Nippon Kaiji Kyokai (NK), and Det Norske Veritas – Germanischer Lloyd (DNV-GL). By collaborating with these esteemed societies, Zava Marine ensures that our certified marine parts meet the highest standards of safety, quality, and performance, instilling confidence in our reliability and compliance within the maritime industry.

The warranty provided by Zava Marine covers defects in materials and workmanship for a period of two years from the date of purchase. During this warranty period, if any marine parts purchased from Zava Marine exhibit issues or failures resulting from manufacturing defects or faulty materials, Zava Marine will take responsibility for repair or replacement of the affected parts. 

Zava Marine has recently opened new molds for European and North American clients, utilizing materials such as metal, ABS, PVC, and more. These successful mold opening projects allow us to provide customized marine parts and components that meet the specific requirements of our clients in these regions.

Typically, Zava Marine can ship samples within 7 days once the product drawing has been mutually confirmed by both parties. This efficient process ensures that customers can receive samples promptly, allowing them to assess the quality and suitability of the products.

Zava Marine frequently utilizes a wide range of materials in our projects. These materials include aluminum, stainless steel, carbon steel, copper, plastics, titanium, and PEEK (Polyether Ether Ketone). Each material offers unique properties and characteristics suitable for various marine applications. 

Yes, we provide customization services for marine parts. We understand that every project and application may have unique requirements, and we are committed to delivering tailored solutions. By collaborating closely with our clients, we can adapt our products to specific specifications, ensuring optimal fit, performance, and compatibility. Whether it’s modifying existing designs or creating entirely new parts, our customization services cater to the diverse needs of the maritime industry.

Absolutely! We offer product design and development services to support our clients’ needs. Our experienced team of engineers and designers can collaborate with clients from concept development to final product realization. By leveraging our expertise in marine engineering and design, we can provide valuable insights and innovative solutions. Whether it’s optimizing existing designs or creating entirely new products, we are equipped to assist clients in bringing their ideas to life efficiently and effectively.

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