Marine Pneumatic Mooring Winch

Category

About product

The Marine Pneumatic Mooring Winch, a type of air winch, is a versatile and reliable solution designed to handle ship mooring, as well as lifting and pulling heavy objects in offshore platforms and engineering fields. It offers several key technical features that enhance its performance and usability.

One of the notable features is the inclusion of a manual brake system. This system is equipped with both a hand-pressed brake and a hand-cranked brake, ensuring secure and controlled braking during winch operations. This provides operators with peace of mind and allows for precise control over the winching process.

  • Piston-Type Pneumatic Winch
  • Vane-Type Pneumatic Winch

Additional information

Pressure

0.6-0.9Mpa

Rated tension

150KN

Wire rope diameter

25m

Reel rope capacity

150m

Product Detail

Pneumatic Winch – Marine Air Operated Winch

Convenience of operation is another highlight of this winch. As an an air operated winch, the control valve and air motor are cleverly combined, enabling operators to control the speed, forward and reverse rotation of the winch using just one control handle. This streamlined design simplifies the operation, saving time and effort for the users.

The air operated winch also incorporates a pneumatic clutch device, which can be controlled through a hand-pull valve. This feature allows for precise control over the drum and the anchor rope reel, enabling separate, synchronous, and complete disengagement based on specific requirements. It provides flexibility and versatility in handling different tasks and operating conditions.

Types Of Pneumatic Winch For Mooring

When it comes to mooring applications, pneumatic winches offer several types that are suitable for different requirements. The two main types of pneumatic winches used for mooring are piston-type pneumatic winch and vane-type pneumatic winch. Here’s a closer look at these types:

  • Piston-Type Pneumatic Winch: This air operated winch uses a piston-type pneumatic motor and is commonly used in shipping, offshore platforms, mining, and land drilling. It can lift and pull heavy loads using flammable gases and can be operated manually or remotely. The components, including the pneumatic motor, gearbox, roller, and brake, are made of high-strength alloy steel for durability.
  • Vane-Type Pneumatic Winch: This pneumatic winch uses a vane-type pneumatic motor and are compact, lightweight, and easy to operate and maintain. It is suitable for mooring applications with space and weight restrictions. Vane-type air winches have a planetary gear reducer for lifting heavy objects, offer stepless speed regulation, and reliable motor braking. They are explosion-proof, suitable for humid environments, and can be manually operated in case of air supply interruption.

Advantages and Applications of Marine Pneumatic Mooring Winch

Marine pneumatic mooring winches are typically used in specific scenarios or conditions where their unique characteristics and advantages are beneficial. Here are a few situations when marine pneumatic mooring winches are commonly employed:

  • Explosive or Hazardous Environments: Pneumatic winches are often preferred in environments where the presence of flammable or explosive materials is a concern. As air operated winches, these marine winches rely on compressed air rather than electricity or hydraulic fluids, they eliminate the risk of electrical sparks or fluid leaks that could potentially ignite flammable substances. This makes them suitable for applications in oil and gas platforms, chemical tankers, or other hazardous marine environments.
  • Limited Deck Space: Marine vessels with limited deck space may opt for pneumatic mooring winches due to their compact and lightweight design. Pneumatic winches can be installed in smaller areas where larger hydraulic or electric winches may not fit. This makes them suitable for smaller boats, workboats, or vessels with restricted deck space.
  • Weight Restrictions: In situations where weight restrictions are a concern, such as on lightweight vessels or floating structures, pneumatic winches offer an advantage. They are generally lighter compared to hydraulic or electric winches, allowing for efficient weight distribution on the vessel or structure.
  • Continuous or Heavy-Duty Operations: Pneumatic winches are well-suited for continuous or heavy-duty mooring operations. They can handle high loads and maintain consistent performance without the risk of overheating, which can be a concern with some hydraulic or electric winches. This makes them suitable for applications where long-term and demanding mooring operations are required, such as offshore platforms, ports, or shipyards.

Parameter Of Air Winch – Marine Pneumatic Mooring Winch

Drum Load/KNSupport Load/KNLifting rope speed(m/min)The number of rope layers on the drumRope capacity of drum/mWire rope specificationPneumatic MotorPressure
1030113376*37-Φ134.4Kw0.59
164815.83506*37-Φ165.5Kw0.75

 

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About our company

Zava Marine Corporation is a leading supplier of marine parts and components. With a strong focus on quality and customer satisfaction, we specialize in providing a comprehensive range of high-quality marine equipment and accessories. Our products include deck equipment, ship accessories, and various other essential components needed for smooth maritime operations.

With a global presence, we serve a diverse customer base, including shipbuilders, shipowners, offshore operators, and marine equipment distributors. We are committed to providing exceptional service and tailored solutions to meet our customers’ unique needs.

FAQ

Zava Marine offers a comprehensive range of certifications for marine parts in accordance with international standards and regulations. These certifications include those provided by renowned marine classification societies such as Lloyd’s Register (LR), Bureau Veritas (BV), China Classification Society (CCS), Registro Italiano Navale (RINA), American Bureau of Shipping (ABS), Nippon Kaiji Kyokai (NK), and Det Norske Veritas – Germanischer Lloyd (DNV-GL). By collaborating with these esteemed societies, Zava Marine ensures that our certified marine parts meet the highest standards of safety, quality, and performance, instilling confidence in our reliability and compliance within the maritime industry.

The warranty provided by Zava Marine covers defects in materials and workmanship for a period of two years from the date of purchase. During this warranty period, if any marine parts purchased from Zava Marine exhibit issues or failures resulting from manufacturing defects or faulty materials, Zava Marine will take responsibility for repair or replacement of the affected parts. 

Zava Marine has recently opened new molds for European and North American clients, utilizing materials such as metal, ABS, PVC, and more. These successful mold opening projects allow us to provide customized marine parts and components that meet the specific requirements of our clients in these regions.

Typically, Zava Marine can ship samples within 7 days once the product drawing has been mutually confirmed by both parties. This efficient process ensures that customers can receive samples promptly, allowing them to assess the quality and suitability of the products.

Zava Marine frequently utilizes a wide range of materials in our projects. These materials include aluminum, stainless steel, carbon steel, copper, plastics, titanium, and PEEK (Polyether Ether Ketone). Each material offers unique properties and characteristics suitable for various marine applications. 

Yes, we provide customization services for marine parts. We understand that every project and application may have unique requirements, and we are committed to delivering tailored solutions. By collaborating closely with our clients, we can adapt our products to specific specifications, ensuring optimal fit, performance, and compatibility. Whether it’s modifying existing designs or creating entirely new parts, our customization services cater to the diverse needs of the maritime industry.

Absolutely! We offer product design and development services to support our clients’ needs. Our experienced team of engineers and designers can collaborate with clients from concept development to final product realization. By leveraging our expertise in marine engineering and design, we can provide valuable insights and innovative solutions. Whether it’s optimizing existing designs or creating entirely new products, we are equipped to assist clients in bringing their ideas to life efficiently and effectively.

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